Run PLC logic inside a virtual environment without physical hardware. Validate inputs, outputs, mode transitions, and machine states comprehensively.

Simulate sensors, actuators, and machine signals to reproduce real operating conditions — proximity sensors, limit switches, cylinders, motors, drives, and operator commands.

Test machine sequences step-by-step. Detect incorrect transitions, missing conditions, and timing issues before deployment to real equipment.

Trigger abnormal scenarios safely and validate recovery behaviour — sensor failures, communication loss, E-stop conditions, and process interruptions all handled before go live.

Validate Auto, Manual, Setup, and Maintenance modes. Confirm correct transitions between all operating states without risk to real machinery or production operations.

Verify PLC-to-PLC signals, PLC-to-HMI communication, PLC-to-robot handshakes, and PLC-to-MES data exchange before full system integration on-site.

Find and fix issues at the software stage, not on the shop floor — where errors are far more expensive to correct.

Less on-site debugging means shorter timelines and lower engineering costs. Arrive prepared — not to troubleshoot.

Thoroughly tested software means fewer surprises when the machine goes live. Build confidence in every sequence before it runs on real hardware.

Validate logic without being on-site with the physical machine. Run full verification cycles from any location, on any schedule.

Live values, tags, and machine status for every machine, line, and the whole plant — updating on screen the moment they change.

See active alarms and faults the instant they trip — with severity and source — so the floor can react immediately instead of finding out later.

Live run states and signal values across the floor at a glance — see what's running, what's stopped, and what's in alarm.

Every alarm and fault stored with its timestamp and source, building a searchable history you can review and use for later data collection.

Live machine values captured straight from the controllers and stored continuously — a reliable record of what every signal did, with no manual logging.

Large-format displays readable from across the floor, plus focused live views for engineering and management at a desk.

Alarms and faults appear live the moment they happen, so the floor can react immediately instead of finding out after the fact.

Every value and alarm is logged as it happens, so you build a trustworthy record over time — ready for later review and data collection.

See every machine's live values, status, and alarms on one screen — instead of walking the floor or checking each HMI one by one.

Operators, supervisors, and engineers all watch the same live values and alarms — one shared source of truth, not scattered HMIs.

A big OEE gauge with the 85% world-class mark, the Availability / Performance / Quality split, and headline cards — so a supervisor sees in one look whether the machine wasn't running, ran slow, or made scrap.

Total parts, good, scrap, scrap rate and throughput, with good-vs-bad by hour or by day and a per-day quality table — the full picture of what you made and how much was wasted.

A waterfall that starts from planned production time and steps down through every loss — not available, ran slow, lost to scrap — ending at truly productive time, so the biggest opportunity is obvious.

Total downtime and fault time, breakdown counts, and MTBF / MTTR reliability numbers. A worst-first Pareto ranks the reasons, and a colour-coded timeline shows exactly when the machine was in each state.

A data-quality view: how much time the system couldn't read the machine, comms disconnects, and any warnings. A CounterMismatch banner flags when part counts are suspect — before you report them as final.

Set the view you want, then export to PDF (charts + tables for sharing), Excel (every detail across sheets), or CSV (raw numbers). The report shows exactly what's on screen, in your local time.

One strip of controls drives everything. Choose a machine, a period, and a date — and every tab updates together. Switch tabs freely without losing your place.

Leave it on a screen on the floor in Live mode for the current shift, or browse any day, shift, week, month, year, or custom range. A Day is your three shifts back-to-back — not midnight to midnight.

Headline cards show an up ▲ or down ▼ marker against the same period before — yesterday, last week, the same shift yesterday — so you instantly know whether things moved the good way or the bad way.

PlantReport only reads your machine logs — it never writes to or alters your data. Anyone can click around freely on the floor, and there's nothing they can break by exploring.